Files
calibration/imu_lidar/pipeline.py
T

942 lines
34 KiB
Python
Raw Blame History

This file contains ambiguous Unicode characters
This file contains Unicode characters that might be confused with other characters. If you think that this is intentional, you can safely ignore this warning. Use the Escape button to reveal them.
"""Executable LiDARIMU calibration pipeline (V1)."""
from __future__ import annotations
from collections.abc import Callable
from dataclasses import asdict, dataclass, replace
from pathlib import Path
from time import perf_counter
from typing import Any
import numpy as np
from .contracts import (
CalibrationMode,
CalibrationRequest,
CalibrationResult,
CalibrationStatus,
MotionPair,
SessionInput,
)
from .finalize import finalize_result
from .imu_audit import audit_imu
from .imu_io import load_imu_samples
from .joint_optimizer import solve_joint_extrinsic
from .keyframes import build_keyframes
from .lidar_deskew import deskew_lidar_frames
from .lidar_io import load_lidar_frames
from .motion_pairs import build_motion_pairs
from .motion_pairs_io import build_motion_pairs_payload
from .rotation_handeye import solve_rotation_handeye
from .time_offset import TimeOffsetResult, estimate_time_offset, refine_time_offset_signed
from .timestamp_audit import audit_timestamps
from .vehicle_config import load_vehicle_config, prior_enabled
# Remap keyframe indices so multi-session Phase-C graphs do not collide.
_SESSION_INDEX_OFFSET = 1_000_000
def _merge_time_offset(previous: TimeOffsetResult, refined: TimeOffsetResult) -> TimeOffsetResult:
return TimeOffsetResult(
delta_t_s=refined.delta_t_s,
correlation_peak=refined.correlation_peak,
search_s=previous.search_s,
notes=tuple(list(previous.notes) + list(refined.notes)),
ok=True,
)
@dataclass(frozen=True)
class PipelineStage:
name: str
responsibility: str
STAGES = (
PipelineStage("vehicle_config", "加载并校验当前车辆安装配置"),
PipelineStage("timestamp_audit", "审查 IMU 与 LiDAR 时间域"),
PipelineStage("imu_audit", "审查单位、轴向启发与静止零偏"),
PipelineStage("time_offset", "各会话独立粗估/精修 δt"),
PipelineStage("lidar_motion", "各会话关键帧、可选去畸变与 LiDAR 相对运动"),
PipelineStage("motion_pairs", "各会话构造运动对,再合并"),
PipelineStage("rotation_handeye", "用全部会话运动对联合求解旋转外参"),
PipelineStage("joint_optimizer", "Phase-A 会话级零偏联合精修;Phase-B/C 暂时门控"),
PipelineStage("finalize", "写出结果与质量报告"),
)
ProgressCallback = Callable[[dict[str, Any]], None]
def _emit_progress(
callback: ProgressCallback | None,
stage_index: int,
event: str,
**fields: Any,
) -> None:
if callback is None:
return
callback(
{
"stage_index": stage_index,
"stage_total": len(STAGES),
"stage": STAGES[stage_index - 1].name,
"event": event,
**fields,
}
)
def describe_pipeline(_: CalibrationRequest) -> tuple[PipelineStage, ...]:
"""Return the planned stages."""
return STAGES
def _build_pairs_and_handeye(
*,
session_id: str,
working_frames,
imu,
delta_t_s: float,
gyro_bias_rad_s: np.ndarray,
request: CalibrationRequest,
R_prior: np.ndarray | None = None,
prior_sigma_deg: float | None = None,
progress_callback: ProgressCallback | None = None,
):
keyframes = build_keyframes(
working_frames,
min_translation_m=request.min_pair_translation_m,
min_rotation_deg=request.min_pair_rotation_deg,
min_registration_fitness=request.min_registration_fitness,
)
if progress_callback is not None:
progress_callback(
{
"event": "keyframes_ready",
"keyframe_count": len(keyframes.indices),
"lidar_frame_count": len(working_frames),
}
)
pair_set = build_motion_pairs(
session_id=session_id,
keyframes=list(keyframes.frames),
keyframe_indices=keyframes.indices,
imu=imu,
delta_t_s=delta_t_s,
gyro_bias_rad_s=gyro_bias_rad_s,
min_rotation_deg=request.min_pair_rotation_deg,
min_translation_m=request.min_pair_translation_m,
min_registration_fitness=request.min_registration_fitness,
max_imu_gap_s=request.max_imu_gap_s,
max_lidar_gap_s=request.max_lidar_gap_s,
all_frame_times_s=np.asarray([frame.t_mid_s for frame in working_frames], dtype=float),
progress_callback=progress_callback,
)
handeye = solve_rotation_handeye(
pair_set.pairs,
R_prior=R_prior,
prior_sigma_deg=prior_sigma_deg,
)
return keyframes, pair_set, handeye
def _translation_prior_from_config(
vehicle_config: dict[str, Any] | None,
) -> tuple[np.ndarray | None, np.ndarray | float | None]:
if vehicle_config is None or not prior_enabled(vehicle_config, "translation_prior"):
return None, None
init_cfg = vehicle_config.get("initialization") or {}
tp = init_cfg.get("translation_prior") or {}
if tp.get("t_IMU_lidar_m") is None:
return None, None
return np.asarray(tp["t_IMU_lidar_m"], dtype=float).reshape(3), tp.get("sigma_m", [0.05, 0.05, 0.05])
def _rotation_prior_from_config(
vehicle_config: dict[str, Any] | None,
) -> tuple[np.ndarray | None, float | None]:
if vehicle_config is None or not prior_enabled(vehicle_config, "rotation_prior"):
return None, None
init_cfg = vehicle_config.get("initialization") or {}
rp = init_cfg.get("rotation_prior") or {}
if rp.get("R_IMU_lidar") is None:
return None, None
return np.asarray(rp["R_IMU_lidar"], dtype=float).reshape(3, 3), float(rp.get("sigma_deg", 15.0))
def _prepare_session_pairs(
session: SessionInput,
request: CalibrationRequest,
*,
R_prior: np.ndarray | None = None,
prior_sigma_deg: float | None = None,
progress_callback: ProgressCallback | None = None,
session_index: int = 1,
session_total: int = 1,
) -> dict[str, Any]:
"""Per-session: audit, δt, keyframes/pairs. No joint extrinsic yet."""
started_at = perf_counter()
def emit(stage_index: int, event: str, **fields: Any) -> None:
_emit_progress(
progress_callback,
stage_index,
event,
session=session.session_id,
session_index=session_index,
session_total=session_total,
**fields,
)
emit(
2,
"session_start",
imu_source=str(session.imu_source),
lidar_source=str(session.lidar_source),
)
imu = load_imu_samples(session.imu_source)
frames = load_lidar_frames(session.lidar_source)
emit(
2,
"data_loaded",
imu_samples=int(imu.t_s.size),
lidar_frames=len(frames),
imu_span_s=float(imu.t_s[-1] - imu.t_s[0]) if imu.t_s.size >= 2 else 0.0,
lidar_span_s=(
float(frames[-1].t_mid_s - frames[0].t_mid_s) if len(frames) >= 2 else 0.0
),
elapsed_s=perf_counter() - started_at,
)
ts = audit_timestamps(imu, frames)
emit(2, "audit_complete", ok=ts.ok)
if not ts.ok:
emit(2, "blocked", reason="timestamp_audit")
return {"ok": False, "stage": "timestamp_audit", "session_id": session.session_id, "report": asdict(ts)}
imu_report = audit_imu(imu)
emit(
3,
"audit_complete",
ok=imu_report.ok,
gyro_bias_norm_rad_s=float(np.linalg.norm(imu_report.gyro_bias_rad_s)),
)
if not imu_report.ok:
emit(3, "blocked", reason="imu_audit")
return {"ok": False, "stage": "imu_audit", "session_id": session.session_id, "report": asdict(imu_report)}
fixed_time_offset_s = (
session.fixed_time_offset_s
if session.fixed_time_offset_s is not None
else request.fixed_time_offset_s
)
if fixed_time_offset_s is not None:
offset_source = "fixed"
offset = TimeOffsetResult(
delta_t_s=float(fixed_time_offset_s),
correlation_peak=1.0,
search_s=0.0,
notes=(
f"fixed_time_offset_s={float(fixed_time_offset_s):.6f} "
"(skip |ω| search; intended for host-UTC-bridged sessions)",
),
ok=True,
)
else:
offset_source = "estimated"
offset = estimate_time_offset(
imu,
frames,
gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
search_s=request.time_offset_search_s,
)
if not offset.ok:
emit(
4,
"blocked",
reason="time_offset",
time_offset_s=float(offset.delta_t_s),
correlation_peak=float(offset.correlation_peak),
)
return {"ok": False, "stage": "time_offset", "session_id": session.session_id, "report": asdict(offset)}
emit(
4,
"offset_ready",
source=offset_source,
time_offset_s=float(offset.delta_t_s),
correlation_peak=float(offset.correlation_peak),
)
coarse_delta_t = float(offset.delta_t_s)
working_frames = frames
r_x = np.eye(3) if R_prior is None else np.asarray(R_prior, dtype=float).reshape(3, 3)
handeye = None
pair_set = None
keyframes = None
pairs_notes: list[str] = []
pair_count = 0
iterations_total = max(1, request.max_iterations)
build_pass = "outer"
def on_build_progress(payload: dict[str, Any]) -> None:
event = str(payload.get("event", "running"))
stage_index = 5 if event == "keyframes_ready" else 6
fields = {key: value for key, value in payload.items() if key != "event"}
emit(
stage_index,
event,
iteration=iteration + 1,
iterations_total=iterations_total,
build_pass=build_pass,
**fields,
)
for iteration in range(iterations_total):
build_pass = "outer"
emit(
5,
"iteration_start",
iteration=iteration + 1,
iterations_total=iterations_total,
deskew=iteration > 0,
time_offset_s=float(offset.delta_t_s),
)
if iteration > 0:
deskew_started_at = perf_counter()
emit(5, "deskew_start", iteration=iteration + 1)
working_frames = deskew_lidar_frames(
frames,
imu,
delta_t_s=offset.delta_t_s,
R_IMU_lidar=r_x,
gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
)
emit(
5,
"deskew_complete",
iteration=iteration + 1,
lidar_frames=len(working_frames),
elapsed_s=perf_counter() - deskew_started_at,
)
keyframes, pair_set, handeye = _build_pairs_and_handeye(
session_id=session.session_id,
working_frames=working_frames,
imu=imu,
delta_t_s=offset.delta_t_s,
gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
request=request,
R_prior=R_prior,
prior_sigma_deg=prior_sigma_deg,
progress_callback=on_build_progress,
)
pairs_notes = list(pair_set.notes)
pair_count = len(pair_set.pairs)
emit(
7,
"local_handeye",
iteration=iteration + 1,
build_pass=build_pass,
keyframes=len(keyframes.indices),
pair_count=pair_count,
rms_deg=float(handeye.residual_rms_deg),
p95_deg=float(handeye.residual_p95_deg),
outlier_fraction_gt_5deg=float(handeye.outlier_fraction_gt_5deg),
ok=handeye.ok,
)
if pair_count < 3:
emit(
6,
"blocked",
reason="insufficient_motion_pairs",
iteration=iteration + 1,
keyframes=len(keyframes.indices),
pair_count=pair_count,
)
return {
"ok": False,
"stage": "motion_pairs",
"session_id": session.session_id,
"iteration": iteration,
"time_offset": asdict(offset),
"imu_audit": asdict(imu_report),
"timestamp_audit": asdict(ts),
"keyframes": 0 if keyframes is None else len(keyframes.indices),
"pair_notes": pairs_notes,
"handeye": asdict(handeye),
}
r_x = handeye.R_IMU_lidar
if not request.enable_signed_time_refine:
continue
for refine_step in range(1, 3):
emit(
4,
"signed_refine_start",
iteration=iteration + 1,
refine_step=refine_step,
time_offset_s=float(offset.delta_t_s),
)
refined = refine_time_offset_signed(
imu,
frames,
delta_t_s=offset.delta_t_s,
R_IMU_lidar=r_x,
gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
search_s=min(0.12, max(0.04, 0.25 * request.time_offset_search_s)),
max_shift_s=request.max_signed_refine_shift_s,
)
# Also bound total walk away from the original coarse estimate.
if abs(refined.delta_t_s - coarse_delta_t) > request.max_signed_refine_shift_s:
refined = TimeOffsetResult(
delta_t_s=float(offset.delta_t_s),
correlation_peak=refined.correlation_peak,
search_s=refined.search_s,
notes=tuple(
list(refined.notes)
+ [
f"signed refine clamped: |δt-coarse| would exceed "
f"{request.max_signed_refine_shift_s:.3f}s"
]
),
ok=True,
)
delta_shift = abs(refined.delta_t_s - offset.delta_t_s)
offset = _merge_time_offset(offset, refined)
emit(
4,
"signed_refine_complete",
iteration=iteration + 1,
refine_step=refine_step,
time_offset_s=float(offset.delta_t_s),
shift_s=float(delta_shift),
correlation_peak=float(refined.correlation_peak),
)
if delta_shift < 1e-3:
break
build_pass = f"signed_refine_{refine_step}"
keyframes, pair_set, handeye = _build_pairs_and_handeye(
session_id=session.session_id,
working_frames=working_frames,
imu=imu,
delta_t_s=offset.delta_t_s,
gyro_bias_rad_s=imu_report.gyro_bias_rad_s,
request=request,
R_prior=R_prior,
prior_sigma_deg=prior_sigma_deg,
progress_callback=on_build_progress,
)
pairs_notes = list(pair_set.notes)
pair_count = len(pair_set.pairs)
emit(
7,
"local_handeye",
iteration=iteration + 1,
build_pass=build_pass,
keyframes=len(keyframes.indices),
pair_count=pair_count,
rms_deg=float(handeye.residual_rms_deg),
p95_deg=float(handeye.residual_p95_deg),
outlier_fraction_gt_5deg=float(handeye.outlier_fraction_gt_5deg),
ok=handeye.ok,
)
if pair_count < 3:
emit(
6,
"blocked",
reason="insufficient_motion_pairs_after_signed_refine",
iteration=iteration + 1,
keyframes=len(keyframes.indices),
pair_count=pair_count,
)
return {
"ok": False,
"stage": "motion_pairs",
"session_id": session.session_id,
"iteration": iteration,
"time_offset": asdict(offset),
"imu_audit": asdict(imu_report),
"timestamp_audit": asdict(ts),
"keyframes": 0 if keyframes is None else len(keyframes.indices),
"pair_notes": pairs_notes,
"handeye": asdict(handeye),
}
r_x = handeye.R_IMU_lidar
assert handeye is not None and pair_set is not None and keyframes is not None
acc_mean = np.asarray(imu_report.static_acc_mean_m_s2, dtype=float).reshape(3)
acc_n = float(np.linalg.norm(acc_mean))
if acc_n > 1e-6:
gravity_init = -acc_mean * (9.80665 / acc_n)
else:
gravity_init = np.array([0.0, 0.0, -9.80665])
emit(
7,
"session_complete",
keyframes=len(keyframes.indices),
pair_count=pair_count,
time_offset_s=float(offset.delta_t_s),
local_handeye_ok=handeye.ok,
elapsed_s=perf_counter() - started_at,
)
return {
"ok": True,
"session_id": session.session_id,
"pairs": tuple(pair_set.pairs),
"gyro_bias_rad_s": np.asarray(imu_report.gyro_bias_rad_s, dtype=float).reshape(3),
"gravity_init_m_s2": gravity_init,
"timestamp_audit": asdict(ts),
"imu_audit": {
**asdict(imu_report),
"gyro_bias_rad_s": imu_report.gyro_bias_rad_s.tolist(),
"static_acc_mean_m_s2": imu_report.static_acc_mean_m_s2.tolist(),
},
"time_offset": asdict(offset),
"time_offset_s": float(offset.delta_t_s),
"keyframes": len(keyframes.indices),
"pair_count": pair_count,
"pair_notes": pairs_notes,
"handeye_local": {
"residual_rms_deg": handeye.residual_rms_deg,
"residual_median_deg": handeye.residual_median_deg,
"residual_p95_deg": handeye.residual_p95_deg,
"outlier_fraction_gt_5deg": handeye.outlier_fraction_gt_5deg,
"pair_count": handeye.pair_count,
"ok": handeye.ok,
"notes": handeye.notes,
"R_IMU_lidar": handeye.R_IMU_lidar.tolist(),
},
}
def _remap_pairs_for_joint(prepared: list[dict[str, Any]]) -> list[MotionPair]:
merged: list[MotionPair] = []
for index, prep in enumerate(prepared):
id_offset = (index + 1) * _SESSION_INDEX_OFFSET
for pair in prep["pairs"]:
merged.append(
replace(
pair,
i=int(pair.i) + id_offset,
j=int(pair.j) + id_offset,
)
)
return merged
def run_calibration(
request: CalibrationRequest,
*,
progress_callback: ProgressCallback | None = None,
) -> CalibrationResult:
"""Run the V1 calibration pipeline for one or more sessions.
Multi-session: each session estimates its own δt and builds motion pairs;
rotation hand-eye and joint SE3 are solved once on the merged pair set.
"""
overall_started_at = perf_counter()
def finish(
*,
status: CalibrationStatus,
message: str,
details: dict[str, Any],
T_IMU_lidar: np.ndarray | None = None,
time_offset_s: float | None = None,
motion_pairs_payload: dict[str, Any] | None = None,
) -> CalibrationResult:
_emit_progress(
progress_callback,
9,
"writing_result",
status=status.value,
output_directory=str(request.output_directory),
)
result = finalize_result(
status=status,
message=message,
details=details,
T_IMU_lidar=T_IMU_lidar,
time_offset_s=time_offset_s,
output_directory=request.output_directory,
motion_pairs_payload=motion_pairs_payload,
)
_emit_progress(
progress_callback,
9,
"complete",
status=result.status.value,
elapsed_s=perf_counter() - overall_started_at,
)
return result
_emit_progress(
progress_callback,
1,
"pipeline_start",
mode=request.requested_mode.value,
session_count=len(request.sessions),
max_iterations=max(1, request.max_iterations),
output_directory=str(request.output_directory),
)
if not request.sessions:
return finish(
status=CalibrationStatus.BLOCKED,
message="no sessions provided",
details={},
)
vehicle_config = None
if request.vehicle_config is not None:
_emit_progress(
progress_callback,
1,
"loading_vehicle_config",
path=str(request.vehicle_config),
)
try:
vehicle_config = load_vehicle_config(request.vehicle_config)
except Exception as exc: # noqa: BLE001 - surface config problems as blocked
_emit_progress(
progress_callback,
1,
"blocked",
reason="vehicle_config",
error=str(exc),
)
return finish(
status=CalibrationStatus.BLOCKED,
message=f"vehicle config failed: {exc}",
details={},
)
_emit_progress(
progress_callback,
1,
"vehicle_config_ready",
loaded=vehicle_config is not None,
)
r_prior, prior_sigma_deg = _rotation_prior_from_config(vehicle_config)
prepared: list[dict[str, Any]] = []
session_total = len(request.sessions)
for session_index, session in enumerate(request.sessions, start=1):
prep = _prepare_session_pairs(
session,
request,
R_prior=r_prior,
prior_sigma_deg=prior_sigma_deg,
progress_callback=progress_callback,
session_index=session_index,
session_total=session_total,
)
if not prep.get("ok"):
return finish(
status=CalibrationStatus.BLOCKED,
message=f"blocked at stage {prep.get('stage')} ({prep.get('session_id')})",
details={"sessions": [prep]},
)
prepared.append(prep)
all_pairs = _remap_pairs_for_joint(prepared)
pair_counts_per_session = {
p["session_id"]: int(p["pair_count"]) for p in prepared
}
_emit_progress(
progress_callback,
7,
"joint_handeye_start",
session_count=len(prepared),
merged_pair_count=len(all_pairs),
pair_counts_per_session=pair_counts_per_session,
)
handeye_started_at = perf_counter()
handeye = solve_rotation_handeye(
all_pairs,
R_prior=r_prior,
prior_sigma_deg=prior_sigma_deg,
)
_emit_progress(
progress_callback,
7,
"joint_handeye_complete",
pair_count=handeye.pair_count,
rms_deg=float(handeye.residual_rms_deg),
p95_deg=float(handeye.residual_p95_deg),
outlier_fraction_gt_5deg=float(handeye.outlier_fraction_gt_5deg),
ok=handeye.ok,
elapsed_s=perf_counter() - handeye_started_at,
)
if handeye.pair_count < 3:
return finish(
status=CalibrationStatus.BLOCKED,
message="blocked at stage rotation_handeye (joint)",
details={
"sessions": [_public_session(p) for p in prepared],
"joint_handeye": asdict(handeye),
"merged_pair_count": len(all_pairs),
},
)
force_rotation_only = request.requested_mode == CalibrationMode.ROTATION_ONLY
t_prior, t_prior_sigma = _translation_prior_from_config(vehicle_config)
gyro_bias_by_session = {
p["session_id"]: np.asarray(p["gyro_bias_rad_s"], dtype=float) for p in prepared
}
time_offset_by_session = {
p["session_id"]: float(p["time_offset_s"]) for p in prepared
}
preexcluded_session_ids = {
p["session_id"] for p in prepared if not p["handeye_local"]["ok"]
}
if len(preexcluded_session_ids) == len(prepared):
_emit_progress(
progress_callback,
8,
"phase_a_complete",
accepted=False,
reason="all_sessions_failed_local_handeye_gate",
excluded_sessions=sorted(preexcluded_session_ids),
)
return finish(
status=CalibrationStatus.BLOCKED,
message=(
"Phase-A blocked: all sessions failed the local "
"rotation residual gate"
),
details={
"sessions": [_public_session(p) for p in prepared],
"joint_handeye": asdict(handeye),
"merged_pair_count": len(all_pairs),
"excluded_sessions": sorted(
preexcluded_session_ids
),
},
)
_emit_progress(
progress_callback,
8,
"phase_a_start",
session_count=len(prepared),
merged_pair_count=len(all_pairs),
preexcluded_sessions=sorted(preexcluded_session_ids),
)
phase_a_started_at = perf_counter()
def on_phase_a_progress(
event: str,
fields: dict[str, Any],
) -> None:
_emit_progress(
progress_callback,
8,
event,
**fields,
)
joint = solve_joint_extrinsic(
all_pairs,
handeye.R_IMU_lidar,
force_rotation_only=force_rotation_only,
imu=None,
gyro_bias_rad_s_by_session=gyro_bias_by_session,
time_offset_s_by_session=time_offset_by_session,
preexcluded_session_ids=preexcluded_session_ids,
rotation_prior=r_prior,
rotation_prior_sigma_deg=(
15.0 if prior_sigma_deg is None else prior_sigma_deg
),
phase_a_progress_callback=on_phase_a_progress,
enable_phase_c=not force_rotation_only,
t_init_m=t_prior,
t_prior_m=t_prior,
t_prior_sigma_m=t_prior_sigma,
)
included_sessions = [
item.session_id for item in joint.phase_a_sessions if item.included_in_final
]
excluded_sessions = [
item.session_id for item in joint.phase_a_sessions if not item.included_in_final
]
_emit_progress(
progress_callback,
8,
"phase_a_complete",
accepted=joint.phase_a_accepted,
joint_rms_deg=float(joint.residual_rms_rot_deg),
rotation_observable=joint.observability.rotation_observable,
included_sessions=included_sessions,
excluded_sessions=excluded_sessions,
elapsed_s=perf_counter() - phase_a_started_at,
)
for item in joint.phase_a_sessions:
_emit_progress(
progress_callback,
8,
"phase_a_session",
session=item.session_id,
included=item.included_in_final,
accepted=item.accepted,
pair_count=item.pair_count,
rms_deg=float(item.residual_rms_deg),
p95_deg=float(item.residual_p95_deg),
bias_delta_norm_rad_s=float(
np.linalg.norm(item.gyro_bias_rad_s - item.gyro_bias0_rad_s)
),
gyro_bias_rad_s=np.asarray(item.gyro_bias_rad_s, dtype=float).round(8).tolist(),
)
phase_a_by_session = {
item.session_id: item for item in joint.phase_a_sessions
}
session_results = []
for prep in prepared:
phase_a = phase_a_by_session.get(prep["session_id"])
session_bias = joint.gyro_bias_rad_s_per_session.get(prep["session_id"])
session_results.append(
{
**_public_session(prep),
"vehicle_config_loaded": vehicle_config is not None,
"handeye": {
"residual_rms_deg": handeye.residual_rms_deg,
"residual_median_deg": handeye.residual_median_deg,
"residual_p95_deg": handeye.residual_p95_deg,
"outlier_fraction_gt_5deg": handeye.outlier_fraction_gt_5deg,
"pair_count": handeye.pair_count,
"ok": handeye.ok,
"notes": tuple(list(handeye.notes) + [f"joint over {len(request.sessions)} sessions"]),
"R_IMU_lidar": handeye.R_IMU_lidar.tolist(),
},
"joint": {
"translation_accepted": joint.translation_accepted,
"residual_rms_rot_deg": joint.residual_rms_rot_deg,
"residual_rms_trans_m": joint.residual_rms_trans_m,
"observability": asdict(joint.observability),
"notes": joint.notes,
"T_IMU_lidar": joint.T_IMU_lidar.tolist(),
"phase_a": None if phase_a is None else asdict(phase_a),
"gyro_bias_rad_s": None
if session_bias is None
else np.asarray(session_bias, dtype=float).tolist(),
"accel_bias_m_s2": None
if joint.accel_bias_m_s2 is None
else np.asarray(joint.accel_bias_m_s2, dtype=float).tolist(),
"gravity_m_s2": None
if joint.gravity_m_s2 is None
else np.asarray(joint.gravity_m_s2, dtype=float).tolist(),
},
"translation_accepted": joint.translation_accepted,
"rotation_ok": (
phase_a is not None
and phase_a.included_in_final
and phase_a.accepted
and joint.phase_a_accepted
and joint.observability.rotation_observable
),
"rotation_prior_constrained": (
phase_a is not None
and phase_a.included_in_final
and phase_a.accepted
and joint.phase_a_accepted
and not joint.observability.rotation_observable
and r_prior is not None
),
}
)
T = np.asarray(joint.T_IMU_lidar, dtype=float)
if request.requested_mode == CalibrationMode.ROTATION_ONLY:
# A rotation-only result must never expose a seed/prior translation,
# including when the rotation itself is rejected by a later gate.
T = T.copy()
T[:3, 3] = 0.0
# Multi-session offsets stay in details; the legacy scalar is single-session only.
delta_t = float(prepared[0]["time_offset_s"]) if len(prepared) == 1 else None
joint_rotation_ok = joint.phase_a_accepted
if not joint_rotation_ok:
status = CalibrationStatus.BLOCKED
message = (
f"joint rotation rejected: RMS={joint.residual_rms_rot_deg:.3f} deg "
"or a retained session failed the Phase-A residual gates"
)
elif request.requested_mode == CalibrationMode.FULL_SE3:
if joint.translation_accepted:
status = CalibrationStatus.FULL_SE3_ACCEPTED
message = f"full SE3 accepted (joint {len(prepared)} sessions, {len(all_pairs)} pairs)"
else:
status = CalibrationStatus.FULL_SE3_REJECTED
message = (
f"rotation accepted jointly ({len(prepared)} sessions); "
"translation deferred until Phase-B/C session-state redesign"
)
elif joint.observability.rotation_observable:
status = CalibrationStatus.ROTATION_ONLY_ACCEPTED
message = (
f"rotation-only calibration accepted "
f"(joint {len(prepared)} sessions, {len(all_pairs)} pairs)"
)
T = T.copy()
T[:3, 3] = 0.0
elif r_prior is not None:
status = CalibrationStatus.ROTATION_ONLY_PRIOR_CONSTRAINED
message = (
"rotation residuals passed, but motion does not independently observe all "
"rotation axes; result remains constrained by the installation prior"
)
T = T.copy()
T[:3, 3] = 0.0
else:
status = CalibrationStatus.BLOCKED
message = "rotation residuals passed but rotation observability failed without a prior"
T = T.copy()
T[:3, 3] = 0.0
return finish(
status=status,
message=message,
details={
"sessions": session_results,
"joint": {
"session_count": len(prepared),
"merged_pair_count": len(all_pairs),
"pair_counts_per_session": {p["session_id"]: p["pair_count"] for p in prepared},
"time_offset_s_per_session": {p["session_id"]: p["time_offset_s"] for p in prepared},
"handeye_rms_deg": handeye.residual_rms_deg,
"handeye_p95_deg": handeye.residual_p95_deg,
"handeye_outlier_fraction_gt_5deg": handeye.outlier_fraction_gt_5deg,
"phase_a_accepted": joint.phase_a_accepted,
"phase_a_comparison": joint.phase_a_comparison,
"phase_a_sessions": [asdict(item) for item in joint.phase_a_sessions],
"gyro_bias_rad_s_per_session": {
sid: np.asarray(value, dtype=float).tolist()
for sid, value in joint.gyro_bias_rad_s_per_session.items()
},
"excluded_sessions": [
item.session_id for item in joint.phase_a_sessions if not item.included_in_final
],
"joint_rotation_rms_deg": joint.residual_rms_rot_deg,
"rotation_observable": joint.observability.rotation_observable,
"translation_accepted": joint.translation_accepted,
},
"joint_handeye": asdict(handeye),
},
T_IMU_lidar=None if status == CalibrationStatus.BLOCKED else T,
time_offset_s=delta_t,
motion_pairs_payload=build_motion_pairs_payload(prepared_sessions=prepared),
)
def _public_session(session_result: dict[str, Any]) -> dict[str, Any]:
payload = dict(session_result)
payload.pop("T_IMU_lidar", None)
payload.pop("pairs", None)
payload.pop("gyro_bias_rad_s", None)
payload.pop("gravity_init_m_s2", None)
return payload